Iscar is adding a brand new exceptional milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has important merits compared to the existing flat, square shapes. The new geometry has even more cutting edges, positive rake face, decreased cutting forces resulting in improve performance.

Iscar is starting a innovative unique milling system that contains tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has considerable advantages in comparison to the current flat, square shapes. The new design has additional cutting edges, positive rake face, lesser cutting forces causing in better performance. The carbide inserts are screw-clamped on the outside of different milling cutter types, providing optimal conditions also for heavy-duty applications with remarkable surface quality, saving numerous finishing operations. End mills are presented for 90 degree shoulder milling and for facing with 45 degree lead angles.

Each carbide insert contains eight cutting edges, 4 for right-hand and 4 for left-hand cutting, increasing the economy of use. The two, toward-center-slanted cutting edges supply on one side firm and exact clamping of insert on the tool body, and on the other side, the positive axial rake angle. The usability of this positive axial rake structure lowers the cutting forces owing to softer cut and easier penetration into the metal, as well as changing force direction which is mandatory for use on new machining centers with pallet systems significantly less stable than on the classical transfer lines.

In classic applications like in the auto industry, the depth-of-cut is less than thirty thousandths of an inch enabling the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the automotive industry it is normal to use a set of cutters, one for right- and one for left-handed operations, which means that all eight cutting edges of the Tangmill inserts can be utilized.

New ISCAR UPGRADES for Fast Metal Removal

Brand new improvements coming from the headquarters of Iscar, delivering the completely new Upgrade campaign, which guarantees that they are looking toward the future. The brand new Upgrade campaign, proposed to be distributed at the end of year 2008, will offer new tools for milling, turning, hole making and multifunction applications, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to increase productivity on the shop floor and to raise profits.

Iscar's focus for this year, with no doubt, are the revolutionary coatings, advanced substrate formations, new cutting edge geometries, completely new sizes, new tangential clamping mechanisms and brand new coolant nozzle characteristics. Iscar's future trends incorporate innovative carbide insert grades for effectual and cost-effective machining, more cutting edges for each insert and exceptional tangential clamping mechanisms which can significantly diminish the cutting pressure. The launching of the AL-TEC, PVD coating specifically for nodular cast iron, a-TECH, CVD coating specifically for grey cast iron and the DO-TECH, dual CVD PVD coating for refined strength will refashion the way industry machines cast iron. Moreover, Iscar making mini inserts is an alternate direction within the Upgrade campaign, referring to minimizing the sizes of the Tangmill carbide inserts into Minitang, in order to simplify fine pitch design which will accelerate feed rates. And furthermore, the small size of the carbide inserts and their tangential position in the pockets creates possible a much larger core diameter, in terms of tool design, when compared to normal radially oriented inserts.

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